Methods and apparatus for using crimp rings on flexible tubing

ABSTRACT

A crimping tool for crimping a metallic crimp ring. The crimping tool includes a first crimp die having a first curved contact surface and a second curved contact surface, the second curved contact surface spaced apart from the first curved contact surface, and a trench extending between the first curved contact surface and the second curved contact surface. The crimping tool also includes a second crimp die cooperatively engageable with the first crimp die having a first curved contact surface and a second curved contact surface, the second curved contact surface spaced apart from the first curved contact surface, and a trench extending between the first curved contact surface and the second curved contact surface. The trench of the first crimp die and the trench of the second crimp die forms an annular bead in a center portion of the metallic crimp ring.

RELATED APPLICATIONS

This application is a divisional of U.S. patent application Ser. No.15/839,408, filed Dec. 12, 2017, which claims the benefit of priority toU.S. Provisional Application No. 62/485,755, filed Apr. 14, 2017, thecontents of each of the above applications are hereby incorporated intheir entirety.

BACKGROUND

In recent years polymeric pipes and tubes have displaced conventionalsteel pipe and copper tubing in a variety of services and applications.The polymeric pipes and tubes typically require crimp rings to hold thepipes or tubes onto fittings.

BRIEF DESCRIPTION OF THE DRAWINGS

To assist those of skill in the art in making and using a crimping toolfor crimping a metallic crimp ring, reference is made to theaccompanying figures. The accompanying figures, which are incorporatedin and constitute a part of this specification, illustrate one or moreembodiments of a crimp ring and crimp dies as taught herein.Illustrative embodiments are shown by way of example in the accompanyingdrawings and should not be considered as limiting. In the figures:

FIG. 1 illustrates a perspective view of an uncrimped crimp ring forconnecting an end of a non-metallic flexible tube to a fitting;

FIGS. 2A and 2B illustrate a top perspective view and a side perspectiveview, respectively, of the crimp ring shown in FIG. 1 in a crimpedconfiguration;

FIG. 3 is a schematic cross-sectional diagram of a non-metallic flexibletube connected to a nipple of a fitting by the crimp ring shown in FIGS.2A and 2B;

FIG. 4 illustrates a first non-metallic flexible tube connected to asecond non-metallic flexible tube by a barbed connector using crimprings shown in FIGS. 2A and 2B;

FIGS. 5A and 5B illustrate a top perspective view of a first crimp dieand a second crimp die, respectively, for crimping the crimp ring shownin FIG. 1 ;

FIGS. 6A and 6B illustrate a side perspective view of the first crimpdie and the second crimp die shown in FIGS. 5A and 5B, respectively;

FIG. 7 illustrates a side perspective view of the first crimp die matedwith the second crimp die shown in FIGS. 5A and 5B;

FIGS. 8A-8F illustrate additional embodiments of the first crimp die andthe second crimp die as taught herein;

FIG. 9 illustrates the first crimp die and the second crimp die shown inFIGS. 5A and 5B mounted to a press;

FIG. 10 is an exemplary press apparatus for crimping a metallic crimpring as taught herein;

FIG. 11 illustrates a crimp ring within the first crimp die and thesecond crimp die shown in FIGS. 5A and 5B;

FIGS. 12A-12F illustrate an exemplary mount for the first crimp die astaught herein;

FIGS. 13A-13F illustrates an exemplary mount for the second crimp die astaught herein; and

FIG. 14 illustrates an exemplary method for crimping a metallic crimpring as taught herein.

The features and advantages of the present disclosure will become moreapparent from the detailed description set forth below when taken inconjunction with the drawings, in which like reference charactersidentify corresponding elements throughout. In the drawings, likereference numbers generally indicate identical, functionally similar,and/or structurally similar elements.

DETAILED DESCRIPTION OF THE DISCLOSURE

Described in detail herein are systems, methods, and apparatuses forsecuring a non-metallic flexible tube to an inner hollow device, such asa fitting, using a crimp ring. At least one crimp die is used to crimpor compress the crimp ring onto an end of the non-metallic flexible tubeand around the fitting, creating a positive mechanical lock and a liquidtight seal.

FIG. 1 illustrates a perspective view of an uncrimped crimp ring 100 forconnecting an end of a non-metallic flexible tube to a fitting. In anexemplary embodiment, the crimp ring 100 comprises a circular 360 degreemetallic body with a smooth exterior surface and an inner diameterslightly greater than an outer diameter of the non-metallic flexibletubing being connected to the fitting. An interior surface of the crimpring 100 may have a smooth surface or a rough surface. The crimp ring100 can receive an end of the non-metallic flexible tubing, which can beinserted into and through the crimp ring 100, as shown in FIGS. 3 and 4. In an exemplary embodiment, the crimp ring 100 is composed ofstainless steel.

FIGS. 2A and 2B illustrate the crimp ring 100 shown in FIG. 1 in acrimped configuration. FIG. 2A illustrates a top perspective view of thecrimp ring 100. FIG. 2B illustrates a side perspective view of the crimpring 100. As illustrated, a first outer portion 202 and a second outerportion 204 of the metallic body are crimped. As used herein, crimpingthe first outer portion 202 and the second outer portion 204 involvessimilarly compressing the first and second outer portions 202 and 204 ofthe crimp ring 100. In an exemplary embodiment, the first outer portion202 and the second outer portion 204 are crimped onto a non-metallicflexible tube, as shown in FIGS. 3 and 4 , using a crimp die set havinga first crimp die and a second crimp die as taught and illustratedherein. Crimping the first outer portion 202 and the second outerportion 204 of the crimp ring 100 annularly compresses the non-metallicflexible tube. For example, as shown in FIG. 3 , the non-metallicflexible tube may be compressed radially inward onto a fitting. Duringthe compression, an inner and an outer diameter of the first outerportion 202 and an inner and an outer diameter of the second outerportion 204 are reduced as the first outer portion 202 and the secondouter portion 204 are urged into the non-metallic flexible tube tosecure the first and/or second outer portions 202 and 204.

During the annular compression of the outer portions of the crimp ring100, embodiments of the crimp die set descried herein control a finalshape of the crimp ring 100 for strength and appearance purposes. Asexplained further below, crimping the first outer portion 202 and thesecond outer portion 204 of the crimp ring 100 creates an annular bead206 in a center portion of the crimp ring 100. As the first outerportion 202 and the second outer portion 204 of the crimp ring 100 areannularly compressed, the material being compressed requires a place togo and is forced into the center portion, creating the annular bead 206.In one embodiment, each of the outer portions 202, 204 accounts for 25%of a width of the crimp ring 100 (measured along a center axis 210 ofthe crimp ring 100) and the annular bead 206 in the center portionaccounts for 50% of the width of the crimp ring 100. In alternativeembodiments, the outer portions 202, 204 account for a greater or alesser percentage of the width of the crimp ring 100 (e.g.,approximately 10-25% or approximately 25-40%). Likewise, in alternativeembodiments, the annular bead 206 accounts for a greater or a lesserpercentage of the width of the crimp ring 100 (e.g., approximately20-80%).

An inner and an outer diameter of the annular bead 206 is greater thanthe inner and the outer diameter of the outer portions 202, 204. Theinner and the outer diameter gradually increases from the first outerportion 202 to a midway point of the annular bead 206 and decreases fromthe midway point of the annular bead 206 to the second outer portion204, such that the annular bead 206 has a curved or arcuate profile.

The annular bead 206 provides pressure relief for the non-metallicflexible tube in areas where the crimp ring 100 is compressing thenon-metallic flexible tube. The pressure relief lessens and/or preventsdeforming or stretching of the non-metallic flexible tube potentiallycaused by the compression of the crimp ring 100. The annular bead 206further prevents the crimp ring 100 from being deformed as the firstouter portion 202 and the second outer portion 204 are compressed. In anexemplary embodiment, the non-metallic flexible tube is silicone tubing.

In an exemplary embodiment and as illustrated in FIGS. 2A-2B, the crimpring 100 has a smooth exterior surface to reduce a chance of cuttinginto or through sealed sterile bags transporting tubing and/or devicesthat includes one or more crimp rings 100. If a sterile bag werepunctured during transportation, it would become non-sterile andpossibly unusable by an end user. Non-limiting examples of crimpingdevices that may puncture sealed bags are zip ties and barb locks thathave sharp edges and raised surfaces. This type of packaging is commonlyused within the medical industry for transportation between facilitiesand for transferring devices into and out of clean room environments.

FIG. 3 is a cross-sectional schematic diagram of a non-metallic flexibletube 302 connected to a barbed nipple 303 of a connector fitting 304 bythe crimp ring 100 shown in FIG. 1 . In an exemplary embodiment, thenon-metallic flexible tube 302 is platinum cured silicone tubing. An endportion of the non-metallic flexible tube 302 is compressed onto thefitting 304 using the crimp ring 100. The fitting 304 can be made ofeither metal or plastic or a composition of both and may include atleast one barbed section, such as the barbed nipple 303, for frictionalengagement with the flexible tube 302. In an exemplary embodiment, theflexible tubing 302 has a hardness Durometer Rating of 50A-80A.

In some embodiments, connection of the non-metallic flexible tube 302 tothe fitting 304 can be achieved by urging an uncrimped crimp ring 100onto an end of the flexible tube 302 such that the flexible tube isreceived and passes through the uncrimped crimp ring 100. Subsequently,the fitting 304 can be inserted into the end of the flexible tube 302such that the fitting 304 is received by the flexible tube 302. Once thefitting 304 is seated (inserted and engaged with flexible tube 302), thecrimp ring 100 is positioned around a portion of the flexible tube 302,for example, between the barbed nipple 303 of the fitting 304 and aflange 305 of the fitting 304 acting as a stop for the flexible tube302, into which the fitting 304 has been inserted. The crimp ring 100 isthen crimped by the crimp die set as taught herein to compress thenon-metallic flexible tube 302 onto the fitting 304, as shown at 306.The flexible tube 302 is compressed between the crimp ring 100 and thefitting 304 by the compressed first and second outer portions 202, 204,which creates a stop with the barbed nipple 303. The annular bead 206provides an uncompressed area that relives stress on the flexible tube302.

FIG. 4 illustrates a first non-metallic flexible tube 302 connected to aconnector fitting 402 using the crimp ring 100 shown in FIG. 1 . In someembodiments, the connector fitting 402 is the same as connector fitting304. Opposite to the first non-metallic flexible tube 302 connected tothe fitting 402 is a second non-metallic flexible tube 303 attached tothe connector fitting 402 by the crimp ring 100 shown in FIG. 1 . In anexemplary embodiment, the fitting 402 is composed of plastic, as wouldbe used, for example, in a hose connection to a medical device. Eachcrimp ring 100 is composed of a malleable ferrous or non-ferrous metal(e.g., copper, brass, steel, etc.).

Each crimp ring 100 includes the first outer portion 202 and the secondouter portion 204 that are crimped. In an exemplary embodiment, thefirst outer portion 202 and the second outer portion 204 of each crimpring are crimped onto the non-metallic flexible tube 302, 303. The firstouter portion 202 and the second outer portion 204 annularly compressthe non-metallic flexible tube 302, 303 onto the fitting 402. Crimpingthe first outer portion 202 and the second outer portion 204 creates theannular bead 206 in a center portion of each crimp ring 100.

FIGS. 5A-5B illustrate a top perspective view of a crimp die set 500 astaught herein. The crimp die set 500 was used to crimp the crimp rings100 illustrated in FIGS. 2-4 . The crimp die set 500 includes a firstcrimp die 502 shown in FIG. 5A and a related embodiment in FIGS.12A-12F, and a second crimp die 504 shown in FIG. 5B and a relatedembodiment in FIGS. 13A-13F. FIGS. 5A-5B illustrate a crimp die set 500configured for crimping onto a straight fittings, while FIGS. 12A-12Fand FIGS. 13A-13F illustrate the crimp die set 500 that includes reliefcuts into the first crimp die 502 and the second crimp die 504 to allowfor crimping onto a “Y-fitting.”

The first crimp die 502 includes a first curved contact surface 506 anda second curved contact surface 508 that extend parallel to one anotheralong, and on opposite sides of a center axis 501. The first curvedcontact surface 506 is spaced apart from the second curved contactsurface 508 by a radial trench 510 aligned with the center axis 501. Thefirst curved contact surface 506 and the second curved contact surface508 are spaced apart a sufficient distance for contacting a first outerportion 202 and a second outer portion 204 of the crimp ring 100. Thefirst curved contact surface 506 and the second curved contact surface508 each form a semi-circle. In some embodiments, the first curvedcontact surface 506 and the second curved contact surface 508 extendscircumferentially 180 degrees from a first end to a second end of thecurved contact surface to form a generally concave surface.

In some embodiments, the first crimp die 502 includes slots 512 locatedon adjacent sides of the first curved contact surface 506 and the secondcurved contact surface 508 along the center axis 501. The slots 512 areconfigured to receive respective guide fingers 513, 514, 515, and 516 ofthe second crimp die 504, as described below with respect to FIG. 5B andFIGS. 13A-13F. In one embodiment, the slots 512 and the fingers 513,514, 515, and 516 are approximately the same width.

The first crimp die 502 further includes guide fingers 518 locatedbetween the first curved contact surface 506 and the second curvedcontact surface 508 of the first crimp die 502 and further define thegeometry of the radial trench 510 aligned with the central axis 501. Theguide fingers 518 inserts into a trench 520 positioned along a centeraxis 503 in the second crimp die 504 shown in FIG. 5B when the die set500 is engaged. In one embodiment, a width of the guide fingers 518 andthe trench 520, measured perpendicularly relative to the center axes 501and 503, respectively, is 25% to 75% of a width of the crimp ring 100.In alternative embodiments, the width of the guide fingers 518 and thetrench 520 are a greater or a lesser percentage of the width of thecrimp ring 100. As illustrated, the guide fingers 518 extend outwardlypast the height of the first curved contact surface 506 and the secondcurved contact surface 508. In an exemplary embodiment, the guidefingers 518 are tapered with smooth edges.

The second crimp die 504 is cooperatively engageable with the firstcrimp die 502. The second crimp die 504 includes a first curved contactsurface 519 and a second curved contact surface 521 that are spacedapart and extend parallel to one another along the center axis 503. Atrench 520 extends on the center axis 503 between the first curvedcontact surface 519 and the second curved contact surface 521. In someembodiments, the trench 520 is a radial trench, like the radial trench510. In additional embodiments, the trench 520 is a slot. The firstcurved contact surface 519 and the second curved contact surface 521 arespaced apart at a sufficient distance for contacting with the firstouter portion 202 and the second outer portion 204 of the crimp ring100.

In an exemplary embodiment, the first curved contact surface 519 and thesecond curved contact surface 521 each form semi-circles. In someembodiments, the first curved contact surface 519 and the second curvedcontact surface 521 extends circumferentially 180 degrees from a firstend to a second end of the curved contact surface such that the firstand second curved contact surfaces 519 and 521 have a generally concavesurface. The second crimp die 504 further includes the guide fingers 513and 514 that extend outwardly from the first curved contact surface 519and includes the guide fingers 515 and 516 that extend outwardly fromthe second curved contact surface 521. As illustrated, the guide fingers513, 514, 515, and 516 are tapered with smooth edges.

The curved contact surfaces 506, 508 of the first crimp die 502 arespaced at a specified distance that corresponds to a width of the crimpring 100, such that a distance between an outer edge of each of thecontact surfaces is equal to or greater than the width of the crimp ring100. Likewise, the curved contact surfaces 519, 521 of the second crimpdie 504 are spaced at a specified distance that corresponds to a widthof the crimp ring 100, such that a distance between an outer edge ofeach of the contact surfaces is equal to or greater than the width ofthe crimp ring 100.

In some embodiments, the first curved contact surface 506 and the secondcurved contact surface 508 of the first crimp die 502 are spaced apart asubstantially same distance as the first curved contact surface 519 andthe second curved contact surface 521 of the second crimp die 504 suchthat when the first and second die 502 and 504 are engaged, the firstcurved contact surface 506 aligns with the first curved contact surface519 and the second curved contact surface 508 aligns with the secondcurved contact surface 521 to form generally circular openings. When thefirst and second die 502 and 504 are engaged about an embodiment of thecrimp ring 100, the first curved contact surfaces 506 and 519 can formthe first outer portion of the compressed crimp ring and the secondcurved contact surfaces 508 and 521 can form the second outer portion ofthe compressed crimp ring. The space between the paired curved contactsurfaces (e.g., defined by the radial trench 501 and radial trench 520)forms an annular bead 206 along a center portion of the crimp ring 100.The annular bead 206 has substantially a same width as the space betweenthe paired curved contact surfaces.

In other embodiments, the first curved contact surface 506 and thesecond curved contact surface 508 of the first crimp die 502 are spacedapart at a different distance than the first curved contact surface 519and the second curved contact surface 521 of the second crimp die 504such that when the first and second die 502 and 504 are engaged, thefirst curved contact surface 506 is offset relative to the first curvedcontact surface 519 and the second curved contact surface 508 is offsetrelative to the second curved contact surface 521. When the first andsecond die 502 and 504 are engaged about an embodiment of the crimp ring100, the first curved contact surfaces 506 and 519 can form the firstouter portion of the compressed crimp ring and the second curved contactsurfaces 508 and 521 can form the second outer portion of the crimpedcrimp ring. The offset between the first curved contact surfaces 506 and519, the offset between the second curved contact surfaces 508 and 521,and the space between the paired curved contact surfaces (e.g., definedby the radial trench 501 and radial trench 520) form an annular bead 206along a center portion of the crimp ring 100.

In an exemplary embodiment, the first crimp die 502 is positionedopposite to the second crimp die 504 and the crimp ring 100 placedbetween the crimp dies 502, 504. The crimp dies 502, 504 are configuredto engage with each other to crimp the crimp ring 100. Morespecifically, the first curved contact surface 506 and the second curvedcontact surface 508 of the first crimp die 502 contact and compress asection of the first outer portion 202 and a section of the second outerportion 204 of the crimp ring 100, respectively. Likewise, the firstcurved contact surface 519 and the second curved contact surface 521 ofthe second crimp die 504 contact and compress a section of the firstouter portion 202 and a section of the second outer portion 204 of thecrimp ring 100, respectively. In an exemplary embodiment, the firstcrimp die 502 annularly compresses a first half of the crimp ring 100and the second crimp die 504 annularly compresses a second half of thecrimp ring 100, such that when the crimp ring is compressed around theassembled flexible tube and the fitting, the compressed crimp ring formsa positive mechanical lock and/or a liquid tight seal. The compressioncauses excess material of crimp ring 100 to be pushed into the trenches510, 520, creating the annular bead 206 shown in FIGS. 2-4 .

FIGS. 6A and 6B illustrate a side perspective view of the crimp die set500 shown in FIGS. 5A and 5B, including the first crimp die 502 shown inFIG. 6A and the second crimp die 504 shown in FIG. 6B. The first crimpdie 502 and the second crimp die 504 are positioned opposite each otherfor engaging. Upon engaging, the guide fingers 513, 514, 515, 516 of thesecond crimp die 504 are configured to insert into the slots 512 of thefirst crimp die 502. For illustration purposes, a line 522A is shownthat marks the terminal ends of the first curved contact surface 519 andthe second curved contact surface 521 and the beginning of the guidefingers 513, 514, 515, and 516. Likewise, a line 522B is shown thatmarks the terminal ends of the first curved contact surface 506 and thesecond curved contact surface 508 and the beginning of the guide fingers518. However, in alternative embodiments, the lines 522A, 522B could belocated in different positions.

The guide fingers 518 of the first crimp die 502 are configured toinsert into the trench 520 of the second crimp die 504, adjacent to thefirst curved contact surface 519 and the second curved contact surface521.

The first outer portion 202 and the second outer portion 204 of thecrimp ring 100 are compressed by the curved contact surfaces 506, 508,519, and 521, creating the annular bead 206 in a center portion of thecrimp ring 100 that protrudes into trenches 510, 520.

FIG. 7 illustrates the cooperative engagement of the first crimp die 502and the second crimp die 504 shown in FIGS. 5A and 5B. The guide fingers513, 514, 515, and 516 of the second crimp die 504 are inserted into theslots 512 of the first crimp die 502. The guide fingers 518 of the firstcrimp die 502 are inserted into the trench 520 of the second crimp die504 in between the guide fingers 513, 514, 515, and 516.

The cooperative engagement of the first crimp die 502 and the secondcrimp die 504 creates a circular contact area 524 where the first outerportion 202 and the second outer portion 204 of the crimp ring 100 arecompressed. A circular contact area exists on both sides of the engagedfirst crimp die 502 and the second crimp die 504.

FIGS. 8A-8F illustrates additional embodiments of a crimp die set 800 astaught herein. The crimp die set 800 includes a first crimp die 802 anda second crimp die 804. FIGS. 8A and 8B illustrate a top perspectiveview of the crimp die set 800. FIGS. 8C and 8D illustrate a sideperspective view of the crimp die set 800. FIG. 8E illustrates a sideperspective view of the first crimp die 802 mated with the second crimpdie 804. FIG. 8F illustrates a top perspective view of the first crimpdie 802 mated with the second crimp die 804.

The first crimp die 802 and a second crimp die 804 are mounted tomounting blocks 825 having a polygon shape. The first crimp die 802 anda second crimp die 804 can be mounted to any size mounting block. Thefirst crimp die 802 includes a first curved contact surface 806 and asecond curved contact surface 808 that extend parallel to one anotheralong a center axis 801. The first curved contact surface 806 is spacedapart from the second curved contact surface 808 by a radial trench 810aligned with the center axis 801. The first curved contact surface 806and the second curved contact surface 808 are spaced apart a sufficientdistance for contacting a first outer portion and a second outer portionof a crimp ring.

In some embodiments, the first crimp die 802 includes slots 812 locatedon adjacent sides of the first curved contact surface 806 and the secondcurved contact surface 808 along the center axis 801. The slots 812 areconfigured to receive guide fingers 813, 814, 815, and 816 of the secondcrimp die 804.

The first crimp die 802 further includes guide fingers 818 locatedbetween the first curved contact surface 806 and the second curvedcontact surface 808 of the first crimp die 802. The guide fingers 818further define the geometry of the radial trench 810 aligned with thecentral axis 801. The guide fingers 818 insert into a trench 820positioned along a center axis 503 in the second crimp die 804 when thedie set 800 is engaged. As illustrated, the guide fingers 818 extendoutwardly past the height of the first curved contact surface 806 andthe second curved contact surface 808. In an exemplary embodiment, theguide fingers 818 are tapered with smooth edges.

The second crimp die 804 is cooperatively engageable with the firstcrimp die 802. The second crimp die 804 includes a first curved contactsurface 819 and a second curved contact surface 821 that are spacedapart and extend parallel to one another along a center axis 803. Theradial trench 820 extends between the first curved contact surface 819and the second curved contact surface 821. The first curved contactsurface 819 and the second curved contact surface 821 are spaced apartat a sufficient distance for contacting with the first outer portion andthe second outer portion of the crimp ring. In an exemplary embodiment,the guide fingers 813, 814, 815, and 816 of the second crimp die 804 aretapered with smooth edges.

In some embodiments, the first curved contact surface 806 and the secondcurved contact surface 808 of the first crimp die 802 are spaced apart asubstantially same distance as the first curved contact surface 819 andthe second curved contact surface 821 of the second crimp die 804 suchthat when the first and second die 802 and 804 are engaged, the firstcurved contact surface 806 aligns with the first curved contact surface819 and the second curved contact surface 808 aligns with the secondcurved contact surface 821 to form generally circular openings. When thefirst and second die 802 and 804 are engaged about an embodiment of thecrimp ring 100, the first curved contact surfaces 806 and 819 can formthe first outer portion of the compressed crimp ring and the secondcurved contact surfaces 808 and 821 can form the second outer portion ofthe compressed crimp ring. The space between the paired curved contactsurfaces (e.g., defined by the radial trench 801 and radial trench 820)forms an annular bead (e.g., annular bead 206) along a center portion ofthe crimp ring 100. The annular bead has substantially a same width asthe space between the paired curved contact surfaces.

In other embodiments, the first curved contact surface 806 and thesecond curved contact surface 808 of the first crimp die 802 are spacedapart at a different distance than the first curved contact surface 819and the second curved contact surface 821 of the second crimp die 804such that when the first and second die 802 and 804 are engaged, thefirst curved contact surface 804 is offset relative to the first curvedcontact surface 819 and the second curved contact surface 808 is offsetrelative to the second curved contact surface 821. When the first andsecond die 802 and 804 are engaged about an embodiment of the crimp ring100, the first curved contact surfaces 806 and 819 can form the firstouter portion of the compressed crimp ring and the second curved contactsurfaces 808 and 821 can form the second outer portion of the compressedcrimp ring. The offset between the first curved contact surfaces 804 and819, the offset between the second curved contact surfaces 808 and 821,and the space between the paired curved contact surfaces (e.g., definedby the radial trench 801 and radial trench 820) form an annular beadalong a center portion of the crimp ring 100.

In an exemplary embodiment, the first crimp die 802 is positionableopposite to the second crimp die 804 and the crimp ring 100 is placedbetween the crimp die 802 and the crimp die 804. The crimp dies 802 and804 are configured to cooperatively engage with each other to crimp thecrimp ring 100 to the flexible tubing. More specifically, the firstcurved contact surface 806 and the second curved contact surface 808 ofthe first crimp die 802 contact and compress a section of the firstouter portion 202 and a section of the second outer portion 204 of thecrimp ring 100. Likewise, the first curved contact surface 819 and thesecond curved contact surface 821 of the second crimp die 804 contactand compress a section of the first outer portion 202 and a section ofthe second outer portion 204 of the crimp ring 100. In an exemplaryembodiment, the first crimp die 802 annularly compresses a firstcircumferential half of the first and second outer portions crimp ring100 and the second crimp die 804 annularly compresses a secondcircumferential half of the first and second outer portions of the crimpring 100 to form a positive mechanical lock. The compression causesexcess material of crimp ring 100 to be pushed into the radial trenches810 and 820, creating the annular bead 206 in a center portion of thecrimp ring 100.

One suitable material for use in forming the crimp dies taught herein istype 420 stainless steel. In one embodiment, the crimp dies are hardenedto 50-52 RHc. In alternative embodiments, the crimp dies have a higheror a lower hardness rating. In some embodiments, the radial trenchshould be 25 to 75% in width of the crimp rings width being used.Lead-in and interlocking die angular dimensions are gradual and mayrange from 1 degree to 45 degrees in size.

FIG. 9 illustrates the crimping die set cooperatively engaged as taughtherein. The first crimping die 502 is mounted to a press arm 902. Thesecond crimp die 504 is mounted to a platen. In alternative embodiments,the first crimping die 502 and the second crimp die 504 may be mountedin different configurations, such as the second crimp die 504 mounted tothe press arm 902 and the first crimp die 502 mounted to the platen. Thepress associated with the arm 902 may use hydraulic, mechanical, orpneumatic power to generate a compressive force.

FIG. 10 is an exemplary press 1002 for crimping the crimp ring 100 usingthe first crimp die 502 and the second crimp die 504. The press 1002includes the press arm 902 and a platen 1004. The press 1002 is actuatedto cooperatively engage the first crimp die 502 and the second crimp die504 to crimp the metallic crimp ring 100.

FIG. 11 illustrates the crimp ring 100 seated within the first curvedcontact surface 519 and the second curved contact surface 521 of thesecond crimp die 504. As illustrated, the crimp ring 100 is locatedbetween the first crimp die 502 and the second crimp die 504. The crimpring 100 has been crimped by cooperative engagement of the first crimpdie 502 and the second crimp die 504 to connect an end portion of anon-metallic flexible tube 1102 to a fitting 1104 to form a mechanicallock and/or a liquid tight seal. The crimped crimp ring 100 includes theannular bead 206 in a center portion of the crimp ring 100.

FIGS. 12A-12F illustrate exemplary views of another embodiment of thefirst crimp die 502 of crimp die set 500 shown in FIGS. 5A and 5B. Theembodiment of the first crimp die shown in FIGS. 12A-F is similar instructure to the embodiment of the first crimp die shown in FIGS. 5A-B,except for the distinctions noted herein. Therefore, like referencenumbers are used to refer to like structures. As shown in FIGS. 12A-12F,the first crimp die 502 can include outside relief cuts 1202 formed intothe first crimp die 502 to allow for crimping onto a “Y-fitting.” Thisensures that the crimp die set 500 can be properly engaged for crimpingonto a “Y-fitting.

FIGS. 13A-13F illustrate additional exemplary views of the second crimpdie 504 of crimp die set 500 shown in FIGS. 5A and 5B. FIGS. 13A-13Finclude outside relief cuts 1302 into the second crimp die 504 to allowfor crimping onto a “Y-fitting.” This ensures that the crimp die set 500can be properly engaged for crimping onto a “Y-fitting.

FIG. 14 illustrates an exemplary method for crimping a metallic crimpring. The method includes providing in step 1702 the first crimp die502, 802 having a first curved contact surface and a second curvedcontact surface. The second curved contact surface is spaced apart fromthe first curved contact surface as described herein. A radial trenchextends between the first curved contact surface and the second curvedcontact surface.

The method further includes providing in step 1704 a second crimp die504, 804 cooperatively engageable with the first crimp die 502, 802. Thesecond crimp die 504, 804 includes a first curved contact surface and asecond curved contact surface. The second curved contact surface isspaced apart from the first curved contact surface as described herein.A trench extends between the first curved contact surface and the secondcurved contact surface.

The method also includes placing in step 1706 the metallic crimp ring100 between the first crimp die 502, 802 and the second crimp die 504,804. The method further 1708 includes converging the first crimp die502, 802 with the second crimp die 504, 804. Converging the first crimpdie 502, 802 with the second crimp die 504, 804 reduces in step 1710 aninner diameter and an outer diameter of a first outer portion 202 and asecond outer portion 204 of the crimp ring 100 by compressing the firstouter portion 202 and the second outer portion 204 radially inward. Inaddition, the radial trench of the first crimp die 502, 802 and thetrench of the second crimp die 504, 804 form in step 1710 an annularbead in a center portion of the metallic crimp ring 100.

The description herein is presented to enable any person skilled in theart to create and use the crimping tools and crimping rings describedabove. Various modifications to the example embodiments will be readilyapparent to those skilled in the art, and the generic principles definedherein may be applied to other embodiments and applications withoutdeparting from the spirit and scope of the invention. Moreover, in thefollowing description, numerous details are set forth for the purpose ofexplanation. However, one of ordinary skill in the art will realize thatthe invention may be practiced without the use of these specificdetails. In other instances, well-known structures and processes areshown in block diagram form in order not to obscure the description ofthe invention with unnecessary detail. Thus, the present disclosure isnot intended to be limited to the embodiments shown, but is to beaccorded the widest scope consistent with the principles and featuresdisclosed herein.

In describing exemplary embodiments, specific terminology is used forthe sake of clarity. For purposes of description, each specific term isintended to at least include all technical and functional equivalentsthat operate in a similar manner to accomplish a similar purpose.Additionally, in some instances where a particular exemplary embodimentincludes a plurality of system elements, device components or methodsteps, those elements, components or steps can be replaced with a singleelement, component or step. Likewise, a single element, component orstep can be replaced with a plurality of elements, components or stepsthat serve the same purpose. Moreover, while exemplary embodiments havebeen shown and described with references to particular embodimentsthereof, those of ordinary skill in the art will understand that varioussubstitutions and alterations in form and detail can be made thereinwithout departing from the scope of the invention. Further still, otheraspects, functions and advantages are also within the scope of theinvention.

Exemplary flowcharts are provided herein for illustrative purposes andare non-limiting examples of methods. One of ordinary skill in the artwill recognize that exemplary methods can include more or fewer stepsthan those illustrated in the exemplary flowcharts, and that the stepsin the exemplary flowcharts can be performed in a different order thanthe order shown in the illustrative flowcharts.

We claim:
 1. A method for crimping a metallic crimp ring, the methodcomprising: providing a first crimp die having a first curved contactsurface and a second curved contact surface, the second curved contactsurface spaced apart from the first curved contact surface, and a trenchextending between the first curved contact surface and the second curvedcontact surface; providing a second crimp die cooperatively engageablewith the first crimp die having a first curved contact surface and asecond curved contact surface, the second curved contact surface spacedapart from the first curved contact surface, and a trench extendingbetween the first curved contact surface and the second curved contactsurface; receiving a metallic crimp ring between the first crimp die andthe second crimp die; and cooperatively engaging the first crimp diewith the second crimp die, wherein the trench of the first crimp die andthe trench of the second crimp die forms an annular bead in a centerportion of the metallic crimp ring.
 2. The method of claim 1, furthercomprising spacing the first curved contact surface and the secondcurved contact surface of the first crimp die at a sufficient distancefor contacting a first outer portion and a second outer portion of themetallic crimp ring.
 3. The method of claim 1, further comprisingspacing the first curved contact surface and the second curved contactsurface of the second crimp die at a sufficient distance for contactingwith a first outer portion and a second outer portion of the metalliccrimp ring.
 4. The method of claim 2, wherein the curved contactsurfaces of the first crimp die and the second crimp die crimp the outerportions of the metallic crimp ring when the first crimp die and thesecond crimp die are converged.
 5. The method of claim 1, wherein thefirst crimp die further includes a guide finger in between the firstcurved contact surface and the second curved contact surface, the methodfurther comprising inserting the guide finger into the trench of thesecond crimp die when the second crimp die is engaged with the firstcrimp die.
 6. The method of claim 1, wherein the first crimp die furtherincludes slots adjacent to the first curved contact surface and thesecond curved contact surface of the first crimp die, and the secondcrimp die further includes guide fingers, the method further comprisinginserting the guide fingers of the second crimp die into the slots ofthe first crimp die when the second crimp die is cooperatively engagedwith the first crimp die.
 7. The method of claim 1, further comprisingactuating a press to cooperatively engage the first crimp die and thesecond crimp die to crimp the metallic crimp ring.
 8. The method ofclaim 1, wherein cooperative engagement of the first crimp die and thesecond crimp die crimp the metallic crimp ring about a non-metallicflexible tube and a fitting to connect an end portion of a non-metallicflexible tube to a fitting.
 9. The method of claim 1, wherein the curvedcontact surfaces of the first crimp die and the second crimp die eachform a semi-circle.
 10. The method of claim 1, wherein at least one ofthe trench of the first crimp die or the trench of the second crimp dieis a radial trench.